Bamboo Charcoal Making Machine Design And Functionality

As the world increasingly moves green, the adoption and utilization of green sources of energy is providing high-quality opportunities for entrepreneurs. Evidently, the use of bamboos charcoal is proving to be a very enticing alternative source of energy. For starters, its supply is by far more renewable than trees. Bamboo, being a grass, has a faster rate of maturity than trees. Bamboos mature in as little as 3 to 5 years, compared to the over 20 years it takes for typical trees to mature. The bamboo charcoal making machine can recycle these waste.

Nonetheless, despite the benefits of bamboo charcoal being apparent from an environmental standpoint, its processing and utilization should be very profitable for the whole endeavor to make business sense. As such, it is important that the bamboo charcoal manufacturing plant design performs exemplarily, meeting the set environmental targets while at the same time being economical with ample profit margins that make economic sense.

Bamboo Charcoal Making Machine
Bamboo Charcoal Making Machine for Sale

To this end, entrepreneurs looking to invest in bamboo charcoal should ensure that the charcoal machine design, with a keen interest in understanding how the machine work and what to expect. Herein we are going to explore the functionality of bamboo carbonization machine by intricately looking into the design of the machine.

The entire processing plant is made of several bits and parts. These include:

#1. Bamboo Charcoal Reactor – The furnace is the most important part of bamboo charcoal making machine design. It is the main unit in which bamboo carbonization takes place. For efficiency purpose, the furnace usually has two layers stacked one on top of the other.

Each layer can hold pieces of bamboo for carbonization. The lower layer provides maximum contact of the bamboo with hot air. On the other hand, the upper layer is used to raise the temperature of the bamboo pieces.

With this design, the ejected air is cool to a more environmentally safe temperature of 100-degree centigrade while at the same time ensuring the heat utilization ratio to be above 85%, further lowering the cost of energy and reducing the carbon footprint of the operations.

charcoal manufacturing plant
Charcoal manufacturing plant

#2. Cooling System – As the bamboo pieces go through the process of carbonization, the charcoal attains a temperature of over 400-degree centigrade. Handling charcoal at such temperatures is dangerous and a safety hazard. As such, every machine comes with a cooling system installed right after the furnaces section that reduces the temperature of the product to a safer 30-degree centigrade, before being discharged. Check the biochar production equipment here.

#3. Tar And Wood Vinegar Condenser Storage System – This part of the machine handles the two other bi-product of the process in the form of tar and wood vinegar. The resulting gaseous product is taken through the liquefaction process in the condenser system. The tar and vinegar products are stored in two different tanks. However, the gas moves on the dedusting system.

#4. Dedusting System – The dedusting system is to eliminate sulfur compounds from the combustible gas. This negates the generation and release of pollutant compounds to the atmosphere. Importantly, this machine prepares the combustible gas for feeding into the furnace heating system, increasing self-sufficiency. Read more about sawdust charcoal making machine here.