Activated carbon has a wide range of application is industrial production such as in smelting, chemical production among others. Coconut shell charcoal is one of the core materials of activated carbon. Coconut shell charcoal making machine involves carbonation, which is a very important process in making charcoal briquettes. In this article, we discuss how to make coconut charcoal from carbonizing machine. Here is a website for your reference: https://bestonasia.com/coconut-shell-charcoal-making-machine/.
Charcoal Carbonization Process:
Charcoal carbonization process can be divided into three different stages, which include:
i. Briquettes Drying Stage:
Charcoal carbonation starts with drying where temperature for drying is raised to 160 to allow biomass sticks moisture to evaporate steadily. This stage mainly depends on the heating resources and independent burning value. No chemical changes happen at this stage.
ii. Initial Carbonization Stages:
This stage makes use of briquettes burning to raise the temperature from 160 to 280. The aim of this stage is to achieve a thermal deposition. At this stage, hemicellose is decomposed into CO2, CO and amount of acetic acid.
iii. Comprehensive Carbonizing Stage:
High temperature is applied from 300 to 650 to achieve a radical decomposition of biomass materials. Biomass materials fully decompose to produce much acetic acid, wood tar and carbon as well as combustible gasses that include ethylene and methane. The combustible gas is recycled into the furnace while biomass briquettes are distilled into charcoal.
Features of Coconut Shell Carbonizing Machine
Coconut shell charcoal machine adopts self-ignition principles to decompose raw material into combustible gas, charcoal and wood tar. The machine uses pyrolysis gas that can be sufficient to maintain the process of carbonization in making the charcoal. The process is self-heating, and in this case, the source of gas on the carbonization process is the coconut shell. You can make charcoal from coconut shell carbonizing machine using carbonize wood, biomass, logs, fruit shell, biomass briquettes, bamboo etc. The carbonization machine features easy operation, high efficiency, smoke free, etc. More information can be found: https://bestonasia.com/charcoal-making-machine/.
· The carbonization machine feature advanced thermal current technology that help to improve carbonization rate from about 80% to about 99%.
· It include a furnace with effective volume that range from 3m3, 5m3, 6m3, 8m3 and every model can be customized.
· Where carbonizing rate is more than 50%, the finished product is more than 95%.
Choosing the Best Carbonization Stove:
To make charcoal from coconut shell carbonizing machine, you need to get the right carbonization stove that feature the effective carbonization technology and carbonization furnace. You should choose a cost-effective machine that fits your budget, capacity and site condition. Here is some advantage of adopting the steel plate carbonization furnace.
Advantages of Steel Plate Carbonization machine:
– Offers good sealed performance
– More durable
– Better refractoriness and if the combustion chamber feature insulating bricks, the refractoriness can be as high as 500 . And from furnace chamber that are made of high temperature castable, the refractoriness can be as high as 1300 and can be used in making pyrocarbon.
– Faster ignition, even air inlet and the furnace temperature is adjustable.
The main limitation of this model is its high building cost and transportation cost. However, for high production, this the best recommended charcoal making machine. If you want this business, please contact Beston Machinery for help.